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Metal Repair

Metal Repair
Product Description

We offering compalete range of technology driven project maintenance solutions for Metal Repair


INSTANT STOP

PRODUCT CODE : IS – 01

 

Description :

 

Instant stop is ideally recommended for emergency repair, cures in five minutes after mixing. It bonds with most of the metals, concrete, wood and plastics. It reduces shut down time to few minutes and incase of small leakages, no shutdown is required. It has an excellent bonding with oily surface hence used for arresting online oil leakages.

 

Application :

 

· On line arresting oil leakage from transformer, radiators, oil tanks, pipes.

· Stop leakages of gas and water lines with minimum shutdown.

 

Properties :

 

· Compressive strength : 588 kg/ cm

· Tensile strength : 108 kg/ cm

· Hardness shore D : 79

· Max. operating temp. : 90 c

· Working time @ 25 c : 4 minutes

· Curing Time @ 25 c : 6 minutes

· Mixing Ratio R : H : 2 : 1 by weight or 1 : 1 by volume.

 

STEEL REPAIR

PRODUCT CODE : SR - 01

Description :

 

Steel filled epoxy repair compound is ideally suitable for reclaiming and rebuilding of steel parts and castings. It has good compressive strength and resistance to many chemicals, oil, gasoline, water etc. It can be drilled, tapped or machined after permanent curing. Steel repair is also available in liquid form which can be used for pouring into pin holes, making moulds & fixtures.

 

Application :

 

· Reclaiming and rebuilding of worn out steel components.

· Repairing of leaking pipes where thickness of pipe reduced to minimum.

· Repairing to casting.

· Steel Repair Liquid is used for pouring pin holes of casting and making moulds and fixtures.

 

Properties :

 

· Compressive strength : 891 kg/ cm

· Tensile strength : 424 kg/ cm

· Hardness shore D : 87

· Max. operating temp. : 110 c

· Working time @ 25 c : 20 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 1 : 1 by weight

 

SUPER STONE

PRODUCT CODE : SS – 01

 

Description :

 

Excellent compressive strength, chemical resistance and better machinability makes super stone an industrial choice for reclaiming and rebuilding of worn out and damaged shaft bearing housings, distorted based plate etc. Due to Super fine finish with better strength, Super Stone is widely use as a restoring material for pump casings, valves, scored rams and keyways

 

Application :

 

· Rebuilding worn out shafts, machine base plate, bearing housing and important fixtures.

· Anti corrosive and smooth coating for rebuilding pump casings, keyways and valves.

 

Properties :

 

· Compressive strength : kg/ cm

· Tensile strength : 372 kg/ cm

· Hardness shore D : 94

· Max. operating temp. : 110 c

· Working time @ 25 c : 20 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 3 : 1 by weight

 

ALUMINIUM REPAIR

PRODUCT CODE : AR – 01

 

Description :

 

Aluminum filled Epoxy system is ideal for rebuilding and repairing of aluminum equipments, castings etc. in few hours. It also can be drilled, Machined and Tapped. Aluminum repair is available in liquid form which is used for making moulds and fixtures and pouring deep holes of Aluminium castings.

 

Application :

 

· Rebuild and repair to aluminum equipments.

· Pouring pin holes of castings.

· Making non standard moulds and fixture.

· On site repairing of damaged equipments

 

Properties :

 

· Compressive strength : 655 kg/ cm

· Tensile strength : 424 kg/ cm

· Hardness shore D : 86

· Max. operating temp. : 105 c

· Working time @ 25 c : 20 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 3 : 1 by weight

 

BRONZE REPAIR

PRODUCT CODE : BR – 01

 

Description :

 

Bronze filled Epoxy system is ideal for rebuilding and repairing of Bronze Brass, Copper based equipments like pump casings, castings etc in few hours. It also can be drilled, machined and tapped. Bronze repair is available in liquid form which is used for making moulds and fixtures.

 

Application :

 

· Rebuild and repair to Bronze, Brass, Copper based equipments.

· Pouring pin holes of castings.

· Making non standard moulds and fixture.

· On site repairing of damaged pump casing and impeller.

 

Properties :

 

· Compressive strength : kg/ cm

· Tensile strength : 351 kg/ cm

· Hardness shore D : 86

· Max. operating temp. : 105 c

· Working time @ 25 c : 30 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 3 : 1 by weight

 

WEAR RESIST

PRODUCT CODE : WR – 01

 

Description :

 

Wear resist is trowelable diamond hard ceramic based epoxy compound. It has excellent wear and abrasion resistance. The equipments subject to wear due to erosion, cavitations and abrasion needs immediate repairs, such equipments can be easily repaired with wear resists compound.

 

Application :

 

· Repairing and rebuilding conveyor, elbows, cyclones and other material handling equipments in mines, cement industries, steel plants, power plants.

· Rebuilding of pipelines subject to heavy erosion and cavitations.

 

Properties :

 

· Compressive strength : 1125 kg/ cm

· Tensile strength : 381 kg/ cm

· Hardness shore D : 86

· Max. operating temp. : 115 c

· Working time @ 25 c : 30 minutes

· Curing Time @ 25 c : 6-8 hours

· Mixing Ratio R : H : 1 : 1 by weight

 

WEAR RESIST - GL

PRODUCT CODE : WRG – 01

 

Description :

 

Wear resist GL is specially formulated highly corrosion resistant glass filled compound. It provides smooth finish coating to equipments. It has excellent bonding to glass lined equipments and very easy to apply.

 

Application :

 

· Can be used for repair of glass lining in glass lined reactor vessels.

· Can be used for chemical resistance coating where other lining is not possible on site.

 

Properties :

· Compressive strength : 1280 kg/ cm

· Tensile strength : 320 kg/ cm

· Hardness shore D : 94

· Max. operating temp. : 115 c

· Working time @ 25 c : 22 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 3 : 1 by weight

 

FINE CERAMIC

PRODUCT CODE : FC – 01

 

Description :

 

Ultra smooth brushable ceramic filled epoxy system provides high gloss, low friction coating to protect equipments against abrasion, cavitations and by metallic corrosion. Due to excellent dielectric property fine ceramic is widely used as on site repairs to electric high tension cables, insulators bus bars etc. Easy to apply by brush or applicator.

 

Application :

 

· Coating of heat exchangers, tube sheets, water boxes,shell.

· Resurfacing of cavited pump casing and impellers.

· Insulation to HT lines, bus bars, damaged insulators,

cables, jumper etc.

· Low friction coating to parts subjected to continuous abrasion and wear.

 

Properties :

 

· Compressive strength : 841 kg/ cm

· Tensile strength : 421 kg/ cm

· Hardness shore D : 94

· Dielectric strength : 30 kv / mm

· Max. operating temp. : 115 c

· Working time @ 25 c : 22 minutes

· Curing Time @ 25 c : 4-6 hours

· Mixing Ratio R : H : 1 : 1 by weight

 

HI BRID WEAR

PRODUCT CODE : HBW – 01

 

Description :

 

HI Brid Wear is epoxy based system filled with ceramic beads and silicon carbides. It provides excellent protection to equipments subjected to wear due to abrasion and erosion. It gives excellent protection to material handling equipments from fine particle abrasion. HI Brid Wear is available in two grades that is macro grade and micro grade.

 

Application :

 

· Protection of chutes, elbows, cyclones and others material handling equipments against fine particle abrasion.

· Protection against abrasion due to pneumatic pressure or hydraulic velocity pressure.

· Protection of material handling system in mines, power plant, steel industries, cement plant, etc.

· Rebuilding of construction equipments, crushers etc.

 

Properties :

 

· Compressive strength : 1125 kg/ cm

· Tensile strength : 381 kg/ cm

· Hardness shore D : 90

· Max. operating temp. : 115 c

· Working time @ 25 c : 30 minutes

· Curing Time @ 25 c : 6-8 hours

· Mixing Ratio R : H : 1 : 1 by weight