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Phosphate Conversion Coating / Sevan tank Process chemicals

Phosphate Conversion Coating / Sevan tank Process chemicals
Product Description

We at Diya Chemical manufacture and supply Metal Treatment Chemicals used primarily for :

 

 

Ø     Pretreatment metals like Mild Steel, Aluminium, Al Casting Material, Galvanized Sheets prior to Painting / powder coating.

 

Ø     Corrosion Protection of Heavy Mild Steel and Aluminium Components

 

Ø     Color Anodizing of Aluminium

 

Ø     Lubrication requirements for Cold Drawing operations on tubes and wires.

 

Ø     Removal of Paint / Powder coating.

 


 

 

 

·       PRE-TREATMENT FOR MILD STEEL

 

(1)            Degreasing

(2)            Water Rinse

(3)            Degreasing

(4)            Water Rinse

(5)            Activation

(6)            Phosphating

(7)            Water Rinse

(8)            Passivation

 

CONVENTIONAL & TANK PROCESS FOR PAINTING – POWDER COATING

 

(1)            DEGREASING

Removal of oil, grease & carbonaceous deposits from ferrous surface.

Product

Nature

Conc.

Time

Temp

Diya DG 101

Alkaline Degreasing

5% w/v

10-15 min

RT to 650C

Diya DGA 101 (2 in 1)

Acidic Degreasing

25% w/v

10-15 min

RT

 

 

(2)            DEGREASING

Removal of rust & scale from ferrous surface.

Product

Nature

Conc.

Time

Temp

Diya DGA 101

Acidic Descaling

33-50% w/v

10-15 min

RT

Diya DR 101

Acidic Descaling

25-33% w/v

10-15 min

RT

 


 

 

(3)            2 IN 1 CHEMICALS

Derusting Chemicals with excellent degreasing properties

Product

Nature

Conc.

Time

Temp

Diya DG 101 (2 in 1)

Emulsified Acidic Derusting

25% w/v

10-15 min

RT

 

 

 

(4)            ACTIVATION

Gives compact & uniform coating of zinc phosphate

Product

Nature

Conc.

Time

Temp

Diya ACT

Acidic activation

1% w/v

2-3 min

RT

Diya ACT 2

Alkaline activation

0.2- 0.3% w/v

2-3 min

RT

 

 

(5)            PHOSPHATING

Light to medium weight (Class C) Phosphate Coating for point Adhesion

Product

Nature

Conc.

Time

Temp

Diya ZP 101

Medium weight Zinc Phosphate

5% w/v

15-20 min

RT to 650C

Diya ZP 201

Light Zinc Phosphate

5% w/v

15-20 min

RT

Diya ZP 301

Extra light Phosphate

5% w/v

5-2 min

RT

 

 

(6)            PASSIVATION

Seals the pores of Phosphate Coating

Product

Nature

Conc.

Time

Temp

Diya Pass

Chromic acid based chemical

0.1% w/v

1 min

RT to 800C