We at Diya Chemical manufacture and supply Metal Treatment Chemicals used primarily for :
Ø Pretreatment metals like Mild Steel, Aluminium, Al Casting Material, Galvanized Sheets prior to Painting / powder coating.
Ø Corrosion Protection of Heavy Mild Steel and Aluminium Components
Ø Color Anodizing of Aluminium
Ø Lubrication requirements for Cold Drawing operations on tubes and wires.
Ø Removal of Paint / Powder coating.
· PRE-TREATMENT FOR MILD STEEL
(1) Degreasing
(2) Water Rinse
(3) Degreasing
(4) Water Rinse
(5) Activation
(6) Phosphating
(7) Water Rinse
(8) Passivation
CONVENTIONAL & TANK PROCESS FOR PAINTING – POWDER COATING
(1) DEGREASING
Removal of oil, grease & carbonaceous deposits from ferrous surface.
|
Product |
Nature |
Conc. |
Time |
Temp |
|
Diya DG 101 |
Alkaline Degreasing |
5% w/v |
10-15 min |
RT to 650C |
|
Diya DGA 101 (2 in 1) |
Acidic Degreasing |
25% w/v |
10-15 min |
RT |
(2) DEGREASING
Removal of rust & scale from ferrous surface.
|
Product |
Nature |
Conc. |
Time |
Temp |
|
Diya DGA 101 |
Acidic Descaling |
33-50% w/v |
10-15 min |
RT |
|
|
Acidic Descaling |
25-33% w/v |
10-15 min |
RT |
(3) 2 IN 1 CHEMICALS
Derusting Chemicals with excellent degreasing properties
|
Product |
Nature |
Conc. |
Time |
Temp |
|
Diya DG 101 (2 in 1) |
Emulsified Acidic Derusting |
25% w/v |
10-15 min |
RT |
(4) ACTIVATION
Gives compact & uniform coating of zinc phosphate
|
Product |
Nature |
Conc. |
Time |
Temp |
|
Diya ACT |
Acidic activation |
1% w/v |
2-3 min |
RT |
|
Diya ACT 2 |
Alkaline activation |
0.2- 0.3% w/v |
2-3 min |
RT |
(5) PHOSPHATING
Light to medium weight (Class C) Phosphate Coating for point Adhesion
|
Product |
Nature |
Conc. |
Time |
Temp |
|
Diya ZP 101 |
Medium weight Zinc Phosphate |
5% w/v |
15-20 min |
RT to 650C |
|
Diya ZP 201 |
Light Zinc Phosphate |
5% w/v |
15-20 min |
RT |
|
Diya ZP 301 |
Extra light Phosphate |
5% w/v |
5-2 min |
RT |
(6) PASSIVATION
Seals the pores of Phosphate Coating
|
Product |
Nature |
Conc. |
Time |
Temp |
|
|
Chromic acid based chemical |
0.1% w/v |
1 min |
RT to 800C |