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Esteem Industries Inc.

  
 
 
 
 
 
 
 
 
 
 
 
Products We Sell Details

Vertical Autoclave

Vertical Autoclave
Vertical Autoclave
Product Description :
FEATURES OF AUTOCLAVE VERTICAL (DELUXE MODEL) ESTA- 106A


•     Steam Stock Provision
•     Versatile usage
•     Stainless steel construction
•     Ergonomic Design
•     Energy Efficient
•     Double Safety Radial Locking Arrangement
•     Double Safety Valve Protection
•     Hydraulic Testing Upto 2.5 times the working pressure
•     Calibration And Protocol Documentation
•     Pressure switch
•     Safety Valve

•     Display Digital indication for actual temperature.
•     Provided with low water cut off system.
•     Water level indication gauge glass with stainless steel guard.
•     Fitted with cycle and alarm device.
•    Fully Automatic through PLC with Dia Pharm Valves With computed Interface
•     Touch screen panel with data logging with pan drive.

•    Provided With Automatic steam exaused after completion sterlizer cycle.

            


                                    

                                                  CONTRUCTION

Construction as per ESTA-106 but the unit comprises of steam jacket electrically heated inner lid made of stainless steel work on 3-phase 440A/C 50HZ supply fitted with automatic pressure control switch safety valve etc Chamber:- The chamber is made of 16SWG304 SS. Pressure gauge, water outlet valve and air inlet valve, SS steam condenser, tube with SS eject valve. Steam Generator:- The steam generator is made out of SS heavy gauge fitted with pressure gauge and water draining valve. Outer cover:- The outer cover is made out of SS duly insulated with high density mineral wool from the inner chamber and fitted with stable legs. Principle:- The steam generates from the jacket and gets condensed by the help of the eject valve which goes through condensing tube the dry steam gets into the chamber to penetrate into the packs contained in the chamber.
Our dry vertical autoclave are triple walled units. Outer body of our autoclave is constructed out of thick gauge stainless steel sheet of SS-304 grade. The inner chamber is also made of heavy gauge stainless steel sheet of SS-304 grade. The middle wall is also constructed from the strong and sturdy stainless steel sheet of ss-304 grade s stainless steel sheet. These are steam stocking models connected with a three way valve to control the sterilization cycle inside the autoclave.
Our autoclaves are air insulated from inside, however we may incorporate mineral glass wool insulation if the customer desires so. The strong lid constructed out of thick stainless steel plate has a double safety radial locking arrangement , which ensures an easy and smooth opening and closing operation for all our autoclaves. Our deluxe vertical autoclaves are ideally suited for Bio-Tech laboratories, hospitals and research labs where safety is the first priority of the users, since it is equipped with a double safety steam release valve. At the same time we test all our autoclaves for up to 2.5 times the standard working pressure to ensure maximum safety and protection from any unfortunate incident. All our triple walled vertical autoclaves are supplied complete with pressure gauge, pressure release valve and stainless steel basket as a standard feature.
                                                   

 

                                                     HEATING


The heating process in our triple walled vertical autoclave is done through specially designed water heaters of suitable wattage to ensure optimum sterilization time in every sterilization cycle.

                                         
  WORKING TEMPERATURE


As per the international standards and guidelines our triple walled vertical autoclave have a working temperature of 121oc. ,however for specific requirements our autoclaves can be upgraded to be used for up to 134o c.
                                                            

                                             WORKING PRESSURE


Working pressure for our standard dry sterilization model vertical autoclave is 15 psi, however this can be upgraded to be used for higher pressures of up to 30 psi..
                                               

                                              PRESSURE RANGE


         The normal pressure range of our autoclave is 5 psi to 20 psi
                                            

                                            PRESSURE CONTROL


The pressure inside our vertical autoclave is controlled through a semi automatic electro mechanical device called piezostat, which controls the pressure inside the chamber and cuts of the current from the heater whenever the pressure exceeds the set pressure value of the autoclave, thus making it very safe and energy efficient.
              
           TECHNICL FEATURES OF DELUXE VERTICAL AUTOCLAVE


                                STANDARDS MODELS (INNER DIMENSIOUS)
Diameter(mm)      Height (mm)                                Volume (Liters)
250mm                  450 mm                                        22Ltrs
300mm                 500 mm                                         50 Ltrs
350mm                 550mm                                          78 Ltrs
400mm                600mm                                           98 Ltrs
550mm                750mm                                           152 Ltrs
                                                   

                                        UPGRADES (STANDARD)
                                      LOW WATER PROTECTION DEVICE


This automatic system can be incorporated with our vertical autoclaves to give protection against the low water scenario under prolonged usages.

                                            

                                       TIMER WITH ALARM SYSTEM


This semi automatic device can be incorporated with the standard models of our vertical autoclave which helps the user to set the sterilization time of the system and do other tasks without bothering to monitor the sterilization cycle. This device cut off the current from the main system when the set value for a given sterilization cycle is attained and gives a loud audio alarm.
                                          

                                       DIGITAL TEMPERATURE INDICATOR


A solid state digital temperature controller cum indicator can be incorporated with our basic vertical autoclave models for ease of monitoring the temperature of the autoclave from a distance through its large LED display, which is visible from quite a distance.
                  

                  PROGRAMMABLE TEMPERATURE CONTROLLER


A programmable micro processor based temperature controller cum indicator can be incorporated in our basic vertical autoclave models to pre program the sterilization cycle temperature with high amount of accuracy and reliability.


                                          
       CHART RECORDER


This a semi automatic self contained easy to use recording device, which permanently records the temperature is any given sterilization cycle of our vertical autoclave on a graph sheet., with the help of a bimetallic strip transducer chip incorporated in the unit.
                                             

                                            TECHNICALFEATURES


  
Chart size:4” dia Accuracy:2% (FSD) Response time: 12 minutes
                                        

                                          PLC CONTROL SYSTEM


Our standard plc control system is based on the hi-tech state of the art micro-processor circuit technology, ensuring a complete automatic operations along with high efficiency and great reliability. This computerized logic control system ensures a 100% automatic operation throughout the sterilization cycle of our vertical autoclave. No intermediary human intervention is necessary after choosing the parameters and initiating the sterilization process in our autoclaves.. The primary cycle phase and the actual parameters of our vertical autoclave and along with set values are displayed on the LCD panel during the entire cycle progress.
The main parameters of the process such as, temperature, pressure, time are controlled and displayed, on the LCD panel of the system. The ergonomically designed keyboard located on the front level enables the user to choose the desired program, initiate and terminate the cycle, and allows a trained technician to preset the main parameters using an access code. Our PLC control system is extremely easy to use, user friendly and fully
programmable.

For a elaborate and presentable documentation of cycle process, our logic control unit is provided with a diligent wipro/epson dot matrix printer, which is connected to the central microprocessor system..
 The printer generates a hard copy of the printout of the relevant or desired information relating to the cycle operation like the pressure , sterilization time, temperature at any given/pre set time interval, vacuum, and drying time, number of cycles, number of pulsing etc. The standard vertical autoclave with PLC control system is designed to operate up to six standard sterilization programs between 105oC and 137oC and two test programs optional. The desired programs can be easily selected by using the numeric keypad, provided at the front level, Apart from that other parameters such as air removal, sterilization and drying stages can be programmed with utmost ease.