Cerabond

A REVOLUTIONARY PRODUCT.

CERABOND -

Excellent innovation relates to polymeric additives providing increased plasticity, density, and strength in the formation of simulated natural substances, such as stone-like and mineral-like materials.

CERABOND -

Revolutionize invention involves together with mineral matrix materials, to provide green bodies of ceramic compositions. Such as ceramic tiles, and ceramic tiles with a granite-like or marble-like texture, having improved compactions, green density, green strength and surface finish properties.

CERABOND -

Is the perfect invention useful for preparing a range of ceramic compositions, including ceramic tiles, flooring tiles, counter tops, sinks, spas, sanitary ware, architectural articles, kitchen & bathroom fixtures, electric & electronic components, machine components etc.

Cerabond - A Trendsetter Innovation A New Concept.

The beneficial effect of the polymer additives used in the present invention is to enable a manufacturer to produce ceramic tiles with a natural-stone texture in large sheet/tiles conformations with a great variety of natural-stone patterns. Such as those who is having granite-like or marble-like textures, with a reduced SCRAP or WASTE rate and reduced breakage during handling.

TECHNOLOGICAL ADVANTAGES -

·         CERABOND

Control viscosity during grinding process. The viscosity of the slurry must be suitable for handling and spray-drying larger particles will usually result from higher viscosity slurries.

·         CERABOND

Provide Plasticity in clay particle which increase green density and improving surface finish when large granules size- large granules achieve a granite-like texture in certain ceramic finished materials.

·         CERABOND

It gives higher compaction of granules dry pressing results in higher green strength.

·         CERABOND

Reduced hardness of granules and improves surface finish in the pressed green bodies.

·         CERABOND

Provide lubrication while the particles are pressed.

·         CERABOND

Serves to hold the ceramic particles of the green ceramics in the desired shape after pressing.

·         CERABONDA

Polymeric binder combusts or vaporizes completely during the sintering process leaving no trace of the binder in the fired ceramics.

·         CERABOND

Is the water soluble nature of the binder.

·         CERABOND

Has ability to readily ball mill without degradation.

·         CERABOND

Has ability to create extremely stable solutions with the products. No thyrotrophic properties develop during storage.

·         CERABOND

Reduce rejection rate and breakage during process.

·         CERABOND

Provide extra strength as binder to green bodies.

·         CERABOND

Reduce Losses due to handling and machining process.

How to Use:-Cerabond

The ceramic compositions may be produced by converting raw mineral matrix materials to a fine powder form by conventional means such as ball milling or agitations dispersing in water and dispersing agents like CERAPOL to provide a mixture, typically in the form of a slurry or wet mix. The mixture contains at least 65 to 70 weight percent mineral matrix materials base on total weight of the mixture.

The slurry or wet mix is then mixed with the CERABOND. The particulate material mixture typically contains 0.5 to 5 weight percent CERABOND, based on total weight of the mixture.

General Specification of Cerabond

·         Physical Form                    : Milky White Emulsion

·         Solid Content                     : 55%

·         Chemical Nature              : Multi Monomer Emulsion Polymerization

·         Molecular Weight            : 8000 To 10000

·         Solubility                              : Instant Soluble In Water

·         Self Life                                                : 6 Months

Important Notice:

The information and statements herein are believed to be reliable but are not to be construed as a warranty or representation for which we assume legal or representation for which we assume legal responsibility or as an assumption of a duty on our part.

Products Range for Ceramic Industry Upgrade Technology:-