Ointment Cream, Toothpaste Manufacturing Plant

The Ointment Manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenizations.

It is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.

·          Minimum man handling of Ointment.

·          Negligible vacuum drop during mixing & blending.

Needless to say, it also provides the benefits of the effective manpower utilization.

J.K.INDUSTRIES Ointment Plant consist the following equipments and accessories.

Manufacturing Vessel OR Jacketed Planetory Mixer

·          Wax Phase Vessel

·          Water Phase Vessel

·          Storage Vessel

·          Vacuum Pump

·          Control Panel

·          Product Piping

·          Working Platform

·          Material Transfer Pump to Transfer material from manufacturing Vessel OR Planetory Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)

·          This system consist of a closed circuit manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.

·          The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetory Mixer, by vacuum through conical filter.

·          The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.

·          The Storage Vessel is then taken to the filling area and is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.

·          The entire Plant can be operated by centralised operating panel by one operator.

·          The plant is equipped with an electrical control panel with digital temperature indicators and digital timers.

·          Minimum two batches per shift of the same product can be assured in this plant.

·          This plant conforms to CGMP standards (Paint Free Construction).

·          Encosed are a few pages explaining the system in detail. In case of any queries feel free to contact us.

SALIENT FEATURES :

·          The Plant is designed to be operated only by one operator and one helper.

·          All material transfers are done by vacuum or by transfer pumps.

·          All the vessels are CGMP (paint free construction)

·          The gaskets used are of silicon (food grade).

·          All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.

·          The entry of all agitators are from top & High Speed Emulsifier from bottom or In-line Emulsifier ( as per customer choice ).

·          All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.

·          All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.

·          The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.

·          All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.

·          A micro processor based automatic operating plant can be designed as per requirement.

·          All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement