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Compressed Non-Asbestos Jointing Sheets

Compressed Non-Asbestos Jointing Sheets
Product Description

Gasket Selection :

Gasket must maintain a seal for an acceptable period against all of the operational forces involved and to achieve this there are eight important properties which any good gasket should possess :

¢ The Gasket should not be porous to the fluid being sealed.

¢ The Gasket should compress into the imperfection on the flange to create initial seal on application of sealing force.

¢ The Gasket should not show significant creep under the influence of load and temperature. Such flow will allow the bolts to relax, reduce gasket surface stress and cause leakage.

¢ The Gasket should be capable of catering to slight distortion between the flanges.

¢ The Gasket should withstand chemical attack from the media being handled.

¢ The Gasket has to be easily dismantled after use.

¢ The Gasket should be able to withstand effects of temperature of the confined media.

¢ The Gasket not cause corrosion of the flange faces.

 

Champion Asbestos free jointing sheets are manufactured on latest factory equipments and developed with the aid of research and scientific facts to take care of one and all of above factors combined with highly specialized technical knowledge of Engineers with experience of a life time. Our products meet with the increasingly exacting requirements in Engineering and chemical industries for contact gaskets on fixed sealing faces. Champion Asbestos free jointing sheets are manufactured to international quality standard, which our customers can depend upon. The operating temperature for Asbestos free jointing sheet material is related to the thickness selected. Thinner material offer better temperature and pressure properties.

Sheet Size : 2Mx1.5M upto 6M (variation ± 5%)

Nominal Sheet thickness Approx : 0.4/0.5, 0.75/0.8,1.0,1.5,2.0,3.0 mm upto 6.0 mm (variation ± 5%)

Proper Bolting Procedure

The sequence in which bolts are tightened has a substantial bearing upon the distribution of contact area stress. Improper bolting may cock the flange out of parallel. It is important for proper sealability that the flanges are clean and free from any serious defect.

Service Conditions

                                                                 

AF 11 A cost effective product manufactured form ecofriendly natural cellulosic fibres bonded with suitable mix of elastomers.

 

Colour:Red & Green

Also available with wire gauze reinforcement and antistick coating. Genral purposes gasketing material suitable for use with oils, solvents, gases, water, L.P. steam and most dilute acids and alkalies (low service conditions)

Max. short term service temperature: 400ºC

Max. continuousn service temperature:250ºC

Max. operating temperature for steam:180ºC

 

AF 120 A compressed synthetic aramid fibre jointing sheet bonded with elastomers to create a matrix of stability

Colour: Green

Also available with wire gauze reinforcement and antistick       Suitable for light industrial applications.

Media: Water, Gases, Medium pressure steam, Dilute Acids/Alkalies

(medium service conditions)

Max. operating pressure: 50 bars

Max. short term service temperature: 400ºC

Max. continuous service temperature: 250ºC

Max. operating temperature for steam: 200ºC

 

AF 139 A high quality jointing sheet based on synthetic aramid fibres bonded on synthetic aramid fibres bonded with NBR elastomer.

Colour: Orange

Also available with wire gauze reinforcement and antistick coating.

 

(medium service conditions)

Max. operating pressure: 80 bars

Max. short term service temperature: 400ºC

Max. continuous service temperature: 250ºC

Max. operating temperature for steam: 200ºC

 

AF 154 A superior performance compressed jointing sheet incorporating a blend of special heat resisting aramid fibres with a high quality nitrile elastomer binder

Colour: Yellow

Also available with wire gauze reinforcement and anti stick coating.

 

Suitable for use with oils, solvents, gases, steam, dilute acids and alkalies.

(high service conditions)

Max. operating pressure: 150 bars

Max. short term service temperature: 400ºC

Max. continuous service temperature: 250ºC

Max. operating temperature for steam: 290ºC

 

AF 159 A premium grade jointing sheet based on special synthetic aramid fibres bonded with nitrile elastomer

Colour: Grey

Also available with wire gauze reinforcement and anti stick coating.

 

A universal grade suitable for many industrial sealing applications. Media : hot oils, fuels, hydrocarbons and refrigerants.

 

(high service conditions)

Max. operating pressure: 150 bars

Max. short term service temperature: 400ºC

Max. continuous service temperature: 250ºC

Max. operating temperature for steam: 250ºC

 

AF 160 a top quality acid resistant compressed synthetic aramid fibre jointing sheet bonded with special binders.

Colour: Cream

Available with antistick coating.

 

Acid resistance grade. Recommended for use against hot, concentrated organic/inorganic/mineral acids.

 

Max. operating pressure: 150 bars

Max. short term service temperature: 250ºC

Max. continuous service temperature: 210ºC

Max. operating temperature for steam: 210ºC

 

Typical Physical Properties

 

AF 111

Density

 

1.75 g/cm²

 

Tensile Strength

ASTM F 152

8.5 MPa

 

Compressibility

ASTM F 36

8-13%

 

Residual Stress

BS 7531

22 MPa

 

Gas Permeability

BS 7531

< 0.5 cc/Min

 

Recovery

ASTM F 36

≥ 45%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 40%

 

AF 120

Density

 

1.9 g/cm3

 

Tensile Strength

ASTM F 152

11.5 MPa

 

Compressibility

ASTM F 36

8-11%

 

Residual Stress

BS 7531

22 MPa

 

Gas Permeability

BS 7531

< 0.5 cc/Min

 

Recovery

ASTM F 36

≥ 45%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 30%

 

AF 120

Density

 

1.85 g/cm3

 

Tensile Strength

ASTM F 152

14 MPa

 

Compressibility

ASTM F 36

8-12%

 

Residual Stress

BS 7531

22 MPa

 

Gas Permeability

BS 7531

< 0.5 cc/Min

 

Recovery

ASTM F 36

≥ 40%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 35%

 

AF 139

Density

 

1.85 g/cm3

 

Tensile Strength

ASTM F 152

14 MPa

 

Compressibility

ASTM F 36

8-12%

 

Residual Stress

BS 7531

22 MPa

 

Gas Permeability

BS 7531

< 0.5 cc/Min

 

Recovery

ASTM F 36

≥ 40%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 35%

 

AF 154

Density

 

1.8 g/cm3

 

Tensile Strength

ASTM F 152

15 MPa

 

Compressibility

ASTM F 36

7-11%

 

Residual Stress

BS 7531

25 MPa

 

Gas Permeability

BS 7531

< 0.1 cc/Min

 

Recovery

ASTM F 36

≥ 50%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 35%

 

AF 159

Density

 

1.7 g/cm3

 

Tensile Strength

ASTM F 152

15 MPa

 

Compressibility

ASTM F 36

10-14%

 

Residual Stress

BS 7531

25 MPa

 

Gas Permeability

BS 7531

< 0.1 cc/Min

 

Recovery

ASTM F 36

≥ 45%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 35%

 

AF 160

Density

 

1.8 g/cm3

 

Tensile Strength

ASTM F 152

15 MPa

 

Compressibility

ASTM F 36

8-12%

 

Residual Stress

BS 7531

25 MPa

 

Gas Permeability

BS 7531

< 0.1 cc/Min

 

Recovery

ASTM F 36

≥ 50%

 

Water Absorbtion

BS 7531

≤ 5%

 

Ignition Loss

 

≤ 35%

 

 

AF 111

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 10

≤ 10

≤ 10

≤ 10

 

 

 

 

 

 

 

 

 

 

AF 120

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 10

≤ 10

≤ 10

≤ 10

 

 

 

 

 

 

 

 

 

 

AF 139

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 8

≤ 8

≤ 8

≤ 8

 

 

 

 

 

 

 

 

 

 

AF 154

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 8

≤ 8

≤ 8

≤ 8

 

 

 

 

 

 

 

 

 

 

AF 159

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 8

≤ 8

≤ 8

≤ 8

 

 

 

 

 

 

 

 

 

 

AF 160

ASTM Oil No. 3

Fuel B

 

Thickness

Mass

Thickness

Mass

 

Increase %

Increase %

Increase %

Increase %

 

≤ 8

≤ 8

≤ 8

≤ 8