With innovation and quality as our forte we, at Tough Casting have established ourselves as one of the leaders in the manufacture of pressure tested graded castings, heat resistant and wear resistant castings. Located at Plot no. E-68, MIDC Shiroli, Kolhapur, the company was established in 1994 and from the very beginning the unit is known for consistency in quality of its products and is regarded as a reliable source for graded quality castings that conform to international quality standards. Our company has grown by leaps and bounds since its inception under the able guidance of our mentors that comprise of our qualified directors Mrs. Sushama B. Kadolkar. B. E. (Met) [Managing Director], Mr. Balasaheb Y. Kadolkar. B. E. (Met) [Technical Director), and Mr. Amol B. Kadolkar. [Director).
In a very short span of time we have catered to various industrial sectors that include Sugar Industries, Cement Industries, Chemical Industries, Power Plants etc.
Our Specialisations
We, at Tough Casting, have developed and designed many castings required as spares for boiler manufacturers. For a couple of years now, we have been engaged in manufacturing, assembling, erecting & commissioning of Travelling Grate, a product that finds its usage mainly in co-generation plants and acts as a fuel firing bed. We also specialise in the manufacture of pressure tested boiler quality (IBR approved), heat resistant and wear resistant castings along with other graded castings. We manufacture these castings in a variety of metals and metal alloys like Stainless Steel, Low & High Alloy Steel, Low & High Alloy Cast Iron, S. G. Iron, and Ni-Hard etc. We also cater to customization and supply fully machined castings as per drawings.
We have a distinct unit at Belgaum, Karnataka, India, which is our sister concern and goes by the name of Sound Cast Founders & Engineers, Belgaum,where we manufacture low alloy and graded C.I. castings.
Quality
We are ISO 9001:2000 certified & approved under Indian Boiler Regulation (IBR approved) manufacturers of castings, in material grades like Grey C.I., S. G. Iron, Steel /Alloy Steel, Manganese Steel & Stainless Steel. We strongly believe that our business excellence depends on our quality consciousness. We have in house, well equipped analytical laboratory for quality assurance that is provided with a temperature indicator. For testing hardness of the products we have special hardness testing machines. We are a lean manufacturing orgnisation where continuous improvement is a way of life. Our quality managers enforce strict guidelines for our manufacturing procedures and we strive to give our 100% in terms of commitment and fulfillment of our clients' expectations.
Infrastructure
We have a well equipped manufacturing unit that has all the latest machinery and gadgets required for a smooth operation and flawless production. Our company is registered with IBR, Mumbai & National Sugar Federation. Our foundry is well equipped with 120 kg & 60 kg. Electrotherm made induction furnace that has a capacity of 2200 kg melt per day. Apart from manually operated molding machines, we have other latest machinery like, sand muller, electric shell core ovens & pedestal, cutter, swing, and hand grinders.
We have specialised machine shop & fabrication shop that are fuly equipped with machinery like Lathe machines, milling machines, shaping machines, radial drilling machines, and an automatic hacksaw cutting machine. On the other hand, the fabrication shop is equipped with gas cutters, profile gas cutters, high tech welding machines, etc., and all types of necessary inspection measuring tools like gauges, dies, etc.
Workorce
We are supplying castings to companies dealing with high pressure and Boiler like Bharat Heavy Electricals Ltd., Walchandnagar Ind. Ltd., Forbes Marshall Ltd., Kudremukh Iron & Ore Co. Ltd., ThyssenKrupp India Ltd., Timken India Ltd., Spirax Marshall Ltd., Thermax Ltd., Cethar Vessels P. Ltd., ISGEC John Thompson, Thermodyne Technologies, Cheema Boilers etc. and also export similar castings to overseas countries like, Malaysia (Mechmar Cochran Boilers / Vickers Hoskins), West Kenya, Mexico, Nepal, Vietnam, Italy, South Africa, USA etcWe have an extremely talented workforce who continually work on the upgradation of the products. They are committed towards providing quality products at competitive prices. Our team members are our assets and our organisation nurtures talent, that is why our team works hard for their recognition in the global markets. They are fully capable to meet any specificity set by the customers within stipulated delivery schedule.