Established in the year 2002 Viprosons Diamond Products has been manufacturing high quality cutting tools for the cutting tool requirements of diverse industries ranging from aeronautics to optics. Our superior diamond tools have proved to increase productivity for our clients and by being extremely durable provide cost effective service.
Our founders Mr. S. Ravi have with his expertise and experience succeeded in placing our company at the forefront of cutting tools industry. Mr. Ravi with his 15 Years of technical experience in cutting tool industry has contributed to the efficient production processes in the engineering field has ensured that all products are technologically superior.
We have effectively established ourselves in the domestic market as a Total Solution provider in the field of Brake Lining and FRP cutting Industry.
Our Products
Our advanced manufacturing techniques ensure maximum tool life and our tools deliver excellent surface finishes. Their stable construction and abrasion resistance enables them to perform efficiently at high speeds for long operating cycles. For quality and increased productivity, our cutting tools provide the optimal performance. The main features of our tools are:
* Great hardness
* Longer tool life
* Increased productivity
* Uniform surface finish
* High removal rate
* Reduced machine down time
* Cost effective
* High temperature applications
* Precision machining of hardened steel and other hard ferrous materials
We also manufacture:
* Diamond Files which are offered in the form of Needle Files, Riffler Files, Diprofil Files and in normal sizes. Machine files also can be supplied against customer’s specifications.
* Grit sizes ranging from Coarse : 80/100 – Medium : 140/170 – Fine: 200/230
* Thin Flat files of 1mm and 1.5mm Thickness as per customer’s requirements.
* Electroplated Diamond / CBN Mounted points which are used in Bore polishing of collect holding systems and for grinding materials of more than 45 HRC. Different Coating lengths are provided as per customer’s requirement.
* Electroplated Diamond saws for brake linings, Asbestos, Fiber and Reinforced plastic, Hard Plastics, Carbon and Metal Bond saws for sawing and slitting Tungsten carbide. Ceramics, Quartz, Glass and Slitting saws from 30mm diameter to 400 mm diameter.
Diamond Dressers made of Diamonds with great hardness and high wear resistance which are available as Single Point, Multi Point, Impregnated, Blade Type, Chisel Point, Cone Type and Indexable Crown, Cluster Diamond Dressers with shanks / holder as per customer’s specifications.
Industries We Cater To
With our high tech manufacturing capabilities we cater to the cutting tools requirements of various industries such as:
* Metal working
* Wind Mill Fabrications
* Tool rooms
* Wire drawing
* Electronics
* Optics
* Laboratory
* Petrochemicals
* Aeronautics
* Ship building
Application Area
Across diverse industries our high quality cutting tools are utilized for Cutting, Grinding, Grooving, Polishing, Lapping and Ultra High Speed Grinding) of various products such as:
* Contact lens moulds
* Stainless steel mirrors
* Perspex prisms
* Semi-conductor wafers
* Laser rods
* Tape heads
* Computer memory discs
* Radar tracking discs
* Tungsten carbide dies, rolls, guides
* Press tools
* Tablet punches
* Test blocks
* Gauges
* Plastic moulds
* Slide surface
* General Production components
* Mechanical seals
* Bearing seats & pivots
* Ceramic components
* Fuel injection valves
* Hydraulic & pneumatic components
* Pump glands
* Metallurgical, Geological, and Refractory specimens
* Crystallography
* Fiber optics
* Diesel injector valves
* Pumps glands & seal factors
* Aluminum mirrors
* Seal Plates of jet engines
* Hydraulic valves
* Spacer
* Pump faces
* Valves seats
* Spinerettes Wear blocks
Manufacturing Facility
Our state of the art manufacturing facility occupies an area of 2500 sq. ft. and is fully equipped with high tech machinery to enable production of high quality cutting tools. The sophisticated machinery enables us to manufacture precision engineered tools which are durable and highly efficient. Some of the machinery installed for production consists of:
* Mixing machines
* Granulating machines
* Cold pressing machines
* Brazing machines
* Radius grinding machines
* welding machines
* Tension rolling and testing machines
* Dressing and sharpening machines
Quality Assurance
Precision and high quality is built into all our diamond cutting tools as we design and manufacture each part to be fail-safe in performance. The Quality control aspect of our production process is insured by optical inspection, mechanical measuring and dedicated people. Diamond/CBN Powders are imported from reputed international suppliers which have been tested and certified as per international standards. our cutting tools are closely monitored during production and quality tested for various aspects such as:
* Size
* Dimension
* Performance
* Strength
* Accuracy
Our Team
Our technology orientation and customer focused approach is derived from our dedicated team of qualified engineers and other support staff. Their expertise and experience in manufacturing precision engineered cutting tools has significantly contributed to the rapid growth and increase in productivity of the organization. Various aspects of the production process, maintenance, quality control and servicing are ably handled by our team members. Each team member brings to the various function his own brand of expertise and innovation while working as an integrated whole for overall performance.
Client Satisfaction
We continually strive to improve upon our products so as to provide our clients with cutting tools of high efficiency and great performance. In our endeavor to maximize client satisfaction we provide them with high quality tools at very competitive rates. The tools manufactured by us are designed to enhance productivity and with their durable quality they prove to be very economically attractive tools for our clients. While keeping the costs down we ensure that all our deliveries are made on time to our clients everywhere.